We have 4 Finished ‘Soundproof’ Walls..

April 28, 2021 9:05 pm Published by

To finish off the ‘soundproofing’ of the four walls, a total of 1,625 Kg of sand, 1,774 Kg of ‘Plank’ plasterboards, 180 lengths of resilient channel mounted on 320 ‘Genie’ clips, with a total of 5,500 screws. Oh, and sealant, lots and lots of sealant. All that lot carried by hand upstairs as it was impossible to get the forklift to it.

As is usual, straight runs took no time at all, but boxing in round main beams, old support steels, corners etc took forever, as soundproofing = 100% sealing, and to achive that, well, round those things just takes time. A lot of time. And sealant.

Walls sealed, and plasterboard added, sealed, then fully edge bonded with scrim and plaster, it was time to add some basic wiring conduits for lighting control, set out the boundary for corner traps, and next up, fit door frames of oak and finish, fit doors to entrance and kitchen, make a pair of double ‘load in/out doors and then it will be time to finally take some acoustic measurements.

For now, the room is very, very quiet, even without doors, but, and its a big but – it rings like crazy, and has a long decay time of ( of .75 sec or more – at a guess) ie – it echoes, as if in a box. That will hopefully reduce to circa .05sec when we are done..

I’ll add the usual set of images below, and hopefully next time, it will have doors and electrics in place, ready for adding of acoustic treatment and playing with measuring microphones..

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Sand filled tiles all in place, just the two rear top corners to finish.
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Gyproc ‘Plank’ arrives, 24kg a sheet. 19mm thick, 600mmx 2.4m
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Setting up first corner of the ‘fourth wall’
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First 1 1/2 in place, plenty to go..
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Prepping top rear – this took time, as did the corners to it, then add all the custom sand filled panels..
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The final ‘corner’
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That sorted, the doors for entrance and kitchen arrive. 2 man lift jobs.
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The final oddly shaped panel – at last. Yes, I did finally come up with a faster and easier way to fill them – see below.
Time consuming, but quite relaxing in an odd way..
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Top rear sorted, sealed and basic lighting wiring in place.
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Doors oiled, boards going well, room full of ‘stuff’
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& Then the ‘regupol’ underlay for the floating floor decided to arrive.
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The final side for Gyproc plank.
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The end of a day..
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Oh boy, was this part fun..
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Final wall done, sealed, edges scrimmed and bonded with plaster.
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Boxes for lighting distribution made.
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backing panels added to wall, boxes fitted in place
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Done.
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Sorted ready for final wiring.
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front left corner – ready to start the marking for acoustic wall, so that door frame can be made and fitted to size.
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Regupol added to base of wall bearer.
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A line to work to..
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